Glossary · Maintenance

PM compliance: how to measure it without fooling yourself

Also known as: Preventive maintenance compliance · schedule compliance

PM compliance is the percentage of preventive maintenance work orders completed on time out of those scheduled for a period.

How to calculate it PM compliance = PMs completed on time ÷ PMs scheduled × 100

What counts as “on time”

The decision that changes the result is the window. Is a monthly inspection done three days late compliant? A widely used rule is a window of 10% of the interval: about three days for a monthly inspection and about five weeks for an annual one.

What does not count is a work order closed without the inspection being done, or one rescheduled so many times that it slipped into another month.

Why it matters beyond maintenance

If you maintain customers’ equipment, it is the number you bring to the renewal meeting: what the contract committed to versus what was done. If you maintain your own, it is the first sign that the plan does not fit your team’s hours.

Compliance that drops month after month is rarely a discipline problem. It is almost always a preventive maintenance plan sized above real capacity, and it shows in the backlog too.

The usual mistake

Measuring it against what is left in the plan at month end. If postponed inspections move to next month and drop out of the denominator, compliance looks high while the plan falls apart. Count what was scheduled at the start of the period and keep a trail of every postponement.

Keep reading

Related terms

Maintenance

Preventive maintenance

PM

Preventive maintenance is work planned by calendar or by usage to keep failures from happening: routine inspections, lubrication, scheduled replacements and regulatory checks.

Maintenance

Maintenance backlog

The maintenance backlog is the pending work that could not be done on time: open work orders, postponed preventive jobs and detected anomalies that are still unresolved.

Maintenance

Maintenance task list

Job plan · PM routine

A maintenance task list is the set of operations carried out on a type of equipment, with their frequency. It is the template that preventive work orders come from.

See all 53 glossary terms

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