Not all backlog is bad
A zero backlog usually means you are overstaffed or not detecting anything. A healthy backlog is stable and sorted. A dangerous one grows month after month: more work comes in than goes out.
How to measure it
In weeks of work. Saying “we have 340 open work orders” tells you nothing; saying “we have six weeks of backlog” does.
What to look at besides volume
- Age. A work order from eight months ago is not going to get done: close it or plan it again.
- Mix. A backlog of postponed preventive work is a risk; one of non-urgent improvements is normal.
The usual mistake
Letting it grow without cleaning it up. Duplicate work orders, finished jobs that were never closed and requests that no longer apply inflate the number, and nobody believes it.